Anyway since this is laminated glass I had to make a channel to capture the bottom of the glass. Initially I tried to use a "U" channel but I wasn't satisfied that it would be enough to protect the glass. I ultimately got some .060 mild steel and stepped it in a press brake at work to create a two part channel that I could sandwich the glass in. After I adhered the rear glass trim piece with a new seal I sprayed a little contact cement to stick down some 1/16th" rubber/cork strips to pad the base of the glass. I then through bolted the bottom channel on the glass.
Nearly everything I had done to the inner door up until now had to be cut out and re worked. What was fine for a piece of flexible Lexan was no good for a rigid piece of glass. Took me forever t adjust every thing and line it up with the quarter window but it is in.
I am not looking forward to trying to get this set once the door skin is on and I have to work blind but that is the nature of these things. If it was easy little kids would be doing this stuff.
No comments:
Post a Comment